Resources

Common Plastic Types and Uses

Polyethylene (PE) – Wide range of inexpensive uses including supermarket bags, plastic bottles.

High-density polyethylene (HDPE) – Detergent bottles, milk jugs, and molded plastic cases.

Polyvinyl chloride (PVC) – Plumbing pipes and guttering, shower curtains, window frames, flooring.

Low-density polyethylene (LDPE) – Outdoor furniture, siding, floor tiles, shower curtains, clamshell packaging.

Polypropylene (PP) – Bottle caps, drinking straws, yogurt containers, appliances, car fenders (bumpers), plastic pressure pipe systems.

Polystyrene (PS) – Packaging foam/"peanuts", food containers, plastic tableware, disposable cups, plates, cutlery, CD and cassette boxes.

High impact polystyrene (HIPS) -: Refrigerator liners, food packaging, vending cups.

Polyamides (PA) (Nylons) – Fibers, toothbrush bristles, tubing, fishing line, low strength machine parts: under-the-hood car engine parts or gun frames.

Acrylonitrile butadiene styrene (ABS) – Electronic equipment cases (e.g., computer monitors, printers, keyboards), drainage pipe.

Polyethylene/Acrylonitrile Butadiene Styrene (PE/ABS) – A slippery blend of PE and ABS used in low-duty dry bearings.

Polycarbonate (PC) – Compact discs, eyeglasses, riot shields, security windows, traffic lights, lenses.

Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) – A blend of PC and ABS that creates a stronger plastic. Used in car interior and exterior parts, and mobile phone bodies.

Polyurethanes (PU) – Cushioning foams, thermal insulation foams, surface coatings, printing rollers (Currently 6th or 7th most commonly used plastic material, for instance the most commonly used plastic in cars).

Special options can be added into plastic materials.

Plastic can be a strong as steel by adding the following to a material. Impact modifier, Glass Fiber reinforcement and Mineral reinforcement.

depending on material and or quality of steel mould life in plastic can vary from 250,000 shots to 1,250,000

Maximum Flow Path - Wall Thickness

Ratio with different wall thickness:

WALL THICKNESS      1mm      2mm     3mm     
       
PE Platicised 200:1 280:1 330:1
PP 180:1 250:1 300:1
PE Hard 170:1 230:1 280:1
PS 150:1 200:1 240:1
ABS 140:1 190:1 230:1
PA 110:1 150:1 180:1
POM 100:1 140:1 170:1
PMMA 95:1 130:1 160:1
PVC Rigid 80:1 100:1 120:1
PC 75:1 90:1 100:1

Symbols for Plastics

ABS                    Acrylonitrille-butadiene-styrene-copolymer
CA Cellulose Acetate
CAB Cellulose Acerobutyrate
CAP Cellulose Acetopropionate
CP Cellulose Propionate
EP Epoxide
MF Meamine-Formaldehyde
PA Polyamide
PBTB Polybutylene Terephthalate
PC Polycarbonate
PCTFE Polychlorootrifluoroethylene
PE Polyethylene
PETP Polyethylene Terephthalate
PMMA Polymethyl Methacrylate
POM Person of English Decent
PP Polypropylene
PS Polystyrene
PTFE Polytetrafluorethylene
PUR Polyurethane
PVC Polyvinyl Chloride
SAM Styene-Acrylonitrile Copolymer
SB Styrene-Butadine Copolymer
UF Urea-Formaldehyde
UP Unsaturated Polyster

Storage of Injection Moulds

We enable optimal storage conditions of your mould to ensure longevity. Moulds are stored in a dry and tempered environment and also stored on pallets or other racking to prevent any possibility of falling.

Tool Maintenance

All necessary repair work is carried out immediately in order to always keep the mould in good working condition for the next production. As a rule, we take out all moving partsafter a certain period of production and clean them properly.

All parts which are work or damaged are repaired or replaced immediately. O-rings are renewed after each maintenance run. We apply a thin layer of Molykote G onto the sliding parts of the mould and rub in with a leather. We also apply Molykote D (white) onto the mould sliders.

 

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